Febelauto, Belgium's Producer Responsibility Organisation (PRO) for end-of-life vehicles (ELVs), has developed a comprehensive system for managing the lifecycle of electric vehicle (EV) batteries. By integrating safe dismantling practices, data-driven tracking, and partnerships for battery repurposing, Febelauto facilitates a circular economy model that benefits manufacturers, recyclers, and the environment.​

The rise in electric vehicle adoption has introduced challenges in managing end-of-life lithium-ion batteries. These batteries require specialised handling due to safety concerns and the potential for reuse or recycling. Manufacturers and importers face obligations under the Extended Producer Responsibility (EPR) framework to ensure proper disposal, but often lack the infrastructure or expertise to manage this process effectively.​

Febelauto addresses these challenges through a multifaceted approach:​

Authorised Treatment Facilities (ATFs): Establishing a network of over 100 ATFs, including specialised 'ATF+' centres equipped to handle high-voltage batteries safely.​

Flexible systems: Offering both closed systems (managed internally by OEMs) and open systems (comprehensive services including logistics, storage, and recycling) to accommodate different manufacturer needs.​

Pay-as-you-collect model: Implementing a payment system where OEMs and importers pay annually based on the number of batteries processed, aligning costs with actual collection volumes.

Digital tracking: Utilising QR-code-based data management to track battery status in real-time from collection to final processing.​

Partnerships for repurposing: Collaborating with organisations like Watt4Ever to assess and repurpose suitable batteries for second-life applications, such as stationary energy storage systems.​

In 2022, Febelauto collected 5,715 EV batteries, weighing 136 tonnes. Approximately 20% of these were repurposed through partnerships, contributing to a circular economy by extending the batteries' lifecycle. The implementation of QR-code tracking has enhanced transparency and efficiency in battery management. The pay-as-you-collect model has provided financial flexibility for OEMs and importers, encouraging participation in sustainable practices.​

Febelauto's initiatives align with the European Union's directives on waste management and circular economy principles. Their collaboration with Watt4Ever exemplifies successful public-private partnerships in achieving sustainability goals.​

The information in this case study has been adapted from an in-depth Circular Business Case by the EU-funded BatteReverse initiative. Read it here.