Rester: A recycling solutions provider for Finland's textile industry | Knowledge Hub | Circle Economy Foundation
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Business case
Rester: A recycling solutions provider for Finland's textile industry
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Rester Oy is a Finnish textile recycling company specializing in recovering and processing businesses' end-of-life (EoL) textiles into new fibres and raw materials. Rester aims to provide circular solutions that improve resource efficiency and utilize textile waste to create new business opportunities.

Problem

The textiles industry is notorious for its global exploitation of resources and worsening environmental and health impacts. Rester projects that cumulative waste in the EU is predicted to increase from 2,290,000 tonnes in 2014 to 50,380,000 tonnes by 2035. Approximately 80% of this waste is incinerated, producing 4,122,000 tonnes worth of emissions (CO2 equivalent). For the textile industry's carbon footprint to be significantly reduced, the recovery and reuse of its materials must be pursued to decrease the sector's use of natural resources. The massive amounts of textile waste currently being produced present a viable resource opportunity.

Solution

Rester's recycling process uses advanced technology to convert textile waste into high-quality raw materials for new uses. Their process provides an environmentally responsible way for companies to dispose of their waste. Rester's regenerated fibres can be applied in the production of textiles and apparel, non-wovens and technical textiles, yarn, household items and furnishings, hygiene and cleaning products, insulation, automotive materials, geotextiles, composites, etc.


During the recycling process, materials are cycled through the following steps:


1) First, the automatic robot loading-feeder feeds material in bulk from large bales/boxes to the downstream processing equipment.

2) The materials are then carried via conveyer belt to a steel roll assembly, where the 1st quillotine cutter utilizes the scissor effect of its two knives to make clean cuts in the material.

3) The 2nd quillotine cutter is positioned perpendicularly to the first cutter to make a second cut in the processed material that further reduces its size.

4) The Blending chamber then creates homogeneous material blends, removing zippers, buttons, and other "pollutants" from the waste material stream.

5) The blended material is sent through the tearing line, which processes the material back into fibres

6) Lastly, the automatic baling press automatically packs the fibres into bales for efficient handling during downstream processes.


Rester's mission is aligned with the United Nations Sustainable Development Goals (SDGs), 6: Clean water and sanitation, 9: Industry, innovation and infrastructure, 11: Sustainable cities and communities, 12: Responsible consumption and production, 13: Climate change, and 17: Partnerships for the goals.


Rester also endeavours to foster a global ecosystem of industry players that can collaborate to develop closed-loop systems which enable fibres to pass through the value chain several times over. They partner with companies, technology providers, science institutions, investment/innovation funds, financial institutions, and foundations to realize circular innovations.

Outcome

Rester's recycling process reduces water use and emissions while forgoing the use of chemicals. It is also a price competitive and environmentally sound alternative to incineration. For every tonne of fibre produced, 2,127,500 litres of water (the equivalent of one Olympic-sized swimming pool) and 5,170 kg of CO2 (equal to that produced by driving 32,805 km in a passenger car) is saved.

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