Giotex is a company that offers recycled cotton yarns and fabrics from pre consumer feedstock | Knowledge Hub | Circle Economy Foundation
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Business case
Giotex is a company that offers recycled cotton yarns and fabrics from pre consumer feedstock
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The manufacturer of premium yarns based in the US called Giotex, has developed the Giotex™, a high-quality yarn that can be used to produce fabrics. The company developed a technical process to convert  virgin cotton fabric waste from apparel factories into usable 100% cotton fibre that can then be re-spun into yarn in a cost-efficient process that saves energy, land, water and other resources. Since its introduction in 1997, due to its quality and environmental benefits, major manufacturers and retailers have used the yarn in their productions making Giotex the largest spinner of recycled cotton/polyester pre-dyed fibers and blends in the Americas. In late 2020, the company signed an agreement with AWARE™, an advanced tagging technology that incorporates AWARE™ tracer particles making recycled cotton yarn 100% traceable.

Problem

By offering recycled cotton yarns and fabrics, more than 20 million pounds of new cotton doesn't need to be replanted annually, minimising the amount of pollutants such as pesticides, fertilizers used in the traditional process of cotton production. Also, the process of reusing and recycling cotton has avoided nearly 500,000 pounds of cotton waste going to the landfill.

Solution

After grading and sorting bales of waste scraps, they are added into the shredding machines and after passing through seven processing stages, a pre-coloured cotton fibre is extracted. This fibre can be dyed and also blended with other fibres, such as recycled polyester to improve its strength. The final fibre is spun in various sizes, turning into yarn to make high-quality textile products. Also, increased demand for this recycled yarn has boosted its production to 500,000 pounds per week.

Additional information

The company is certified to the Global Recycled Standard (GRS) and Recycled Claim Standard (RCS)

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