100% recycled fabric with 50% post-consumer content | Knowledge Hub | Circle Economy Foundation
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Business case
100% recycled fabric with 50% post-consumer content
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TEXAID has enabled the recycling of post-consumer textile waste into new textiles. After two years of R&D, TEXAID has developed, a fabric using 50% post-consumer textile waste from used clothing. The fabric is a blend of 50% post-consumer cotton textile waste which TEXAID has collected in their sorting facilities in Germany and Switzerland. The other 50% is made from ocean-bound plastic waste. This is plastic that has a high risk of entering the ocean which has been saved and recycled by Unifi, Inc. The cotton material was shredded by Marchi & Fildi Group, based in Biella Italy, who then spun the recycled cotton and recycled polyester into a new yarn. This yarn was then woven into a fabric by Tessitura Casoni T.F.C. The entirely European supply chain was able to have a strong focus on transparency and traceability.


This is a proof of concept that a 100% recycled fabric with 50% post-consumer textile waste is possible, which is an important step towards textile-to-textile recycling happening at scale in the textile industry today. 

Problem

Textile-to-textile recycling is not yet to scale and there is a lack of proof of concept. 

Solution

With this project, a proof of concept has been achieved that showcases a 100% recycled fabric, including 50% post-consumer textiles. 

Outcome

The outcome is not only a fabric that compares to a traditional canvas but also a newly formed supply chain as well as learnings about best practices and challenges for development of 100% recycled fabric and for recycling post-consumer textiles into new fibers and fabrics. This was a first proof of concept and TEXAID is looking for strong industry partners to push high-value textile to textile recycling technologies in joint projects like these. You as a partner can decide on which blend, yarn and type of fabric you wish to develop and incorporate in your supply chain. Reach out to us to discuss possibilities!

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