Approved by curator
Added: Aug 01, 2022
Last edited: Aug 02, 2022
Rapanui addresses the problem of waste in the textile industry by designing out waste and pollution from their production processes. To achieve that, they encourage customers to return clothing items to the factory when they are worn out, recirculate water, rely on renewable energy and modern technology, and use organic materials.
The linear fashion industry is responsible for large amounts of waste and CO2 emissions. Every second, the equivalent of a rubbish truck full of clothing ends up in a landfill or is incinerated. Throughout many conventional textile production processes, plastic is added and water gets polluted. According to Rapanui, 60% of textiles are made from and with plastics and wastewater represents the major source of pollution in the industry, together with thrown-away clothing.
Rapanui addresses the problem of waste in the clothing industry by designing out waste and pollution from their production processes. Textiles are designed to be upcycled and remanufactured into new products when their lifetime is over. Each clothing item comes with a QR code, which, when scanned, enables a customer to get a Freepost return code and a reward for sending the product back to the factory. There, the material is reprocessed, respun and used for the production of new clothing items.
Rapanui uses organic cotton only and does not add plastic at any stage. Organic cotton is grown in the North of India, and the entire supply chain of the company is monitored closely to ensure sustainability, traceability, and fairness. Importantly, the amount of water used in production processes is reduced by applying a closed-loop system. That allows to recirculate, recover and reuse 95% of water. The factory also operates by using renewable energy. The company also uses printing on demand technology which means that customised T-shirts are made only when they are ordered by customers. This eliminates waste and allows cost savings.
On-demand printing technology allows Rapanui to save money which is then spent on organic sourcing and renewable energy deployment. The wastewater closed-loop system allows the company to reuse 95% of the water and put it back into the production process. All of Rapanui's facilities are SA8000 certified, the company won the Queen's Award for Innovation. So far, Rapanui managed to recover over 86 thousand kg of textiles using the circular production processes.
Photo by Sarah Dorweiler on Unsplash (https://unsplash.com/photos/fr0J5-GIVyg).
Reusable, recyclable materials and inputs
Water efficiency
Renewable energy, fuels
Using closed loop recycled materials
Design for minimal waste
Design for resource efficiency
Design for recycling
Design for recycling - mono-materials
Customer dialogue, marketing
Customisation
Takeback programmes
Internet enabled, connected operations
Increase Awareness
Cost Savings
Reduce Material Consumption (SDG12)
Minimise Waste (SDG12)
Save Water (SDG6)
recycling
upcycling
Remanufacture
Waste as resource
remanufacturing